Custom Control Panel: Tailored Automation Solutions for Peak Performance
A high-quality custom control panel is the foundation of any reliable industrial automation system. It serves as the central nervous system for machinery, integrating power distribution, control logic, safety features, and user interfaces into a single, efficient unit.
A high-quality custom control panel is the foundation of any reliable industrial automation system. It serves as the central nervous system for machinery, integrating power distribution, control logic, safety features, and user interfaces into a single, efficient unit. Whether you're managing a production line, water treatment facility, or HVAC system, the right control panel ensures everything runs smoothly, safely, and efficiently.
At Xtreme Automation LLC, we design and build custom control panels to meet the unique requirements of your application. With UL508A certification, precision engineering, and a commitment to quality, we deliver control solutions that perform in the most demanding industrial environments.
What Is a Custom Control Panel?
A custom control panel is an engineered electrical enclosure that houses and organizes all necessary components for controlling machines, processes, or systems. Unlike off-the-shelf panels, a custom panel is built to your exact specifications—including size, layout, component selection, and environmental requirements.
Components typically included in a custom panel:
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Programmable Logic Controllers (PLCs)
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Variable Frequency Drives (VFDs)
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Relays, contactors, and starters
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Circuit breakers and fuses
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Power supplies and terminal blocks
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Human Machine Interfaces (HMIs)
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Communication modules (Ethernet/IP, Modbus, Profibus)
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Sensors and safety devices
The result is a control system that matches your exact operational needs—no compromises, no inefficiencies.
Benefits of a Custom Control Panel
Choosing a custom-built panel instead of a standard one offers several clear advantages:
✅ Tailored Design
Built to match your process flow, space constraints, power requirements, and safety regulations.
✅ Increased Reliability
Professionally engineered panels reduce downtime by eliminating wiring errors, undersized components, or poor layout design.
✅ Enhanced Safety
Compliance with UL508A and NEC ensures electrical safety, including protection against overcurrent, arcing, and environmental hazards.
✅ Easy Maintenance
Clearly labeled wiring, organized layouts, and accurate documentation make troubleshooting faster and safer.
✅ Scalable & Future-Proof
Designed with expansion in mind—making it easier to add new equipment, I/O, or network connections later.
Applications of Custom Control Panels
Custom control panels are used across a wide range of industries and applications, including:
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Manufacturing & Industrial Automation – Robotics, CNCs, packaging, assembly lines
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Water & Wastewater – Pump stations, filtration systems, SCADA-ready control
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HVAC & Building Automation – Air handling units, chillers, boilers, BAS integration
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Food & Beverage – Sanitary design for batching, filling, and process control
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Agriculture – Irrigation systems, grain handling, environmental control
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Oil & Gas – Explosion-proof panels for compressors, pump jacks, and skids
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Pharmaceutical – Compliance-ready controls with GMP and 21 CFR Part 11 compatibility
Each panel is designed to operate safely and reliably in its specific environment, including washdown, high-temperature, corrosive, or hazardous conditions.
Why Choose Xtreme Automation LLC?
At Xtreme Automation LLC, we take a customer-first approach to every custom control panel we build. We don’t just assemble panels—we engineer complete solutions designed for long-term success.
What Sets Us Apart:
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UL508A Certified Panel Shop
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Experienced Electrical Engineers & Designers
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Top-Tier Components from Allen-Bradley, Siemens, Schneider Electric, and more
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In-House Fabrication, Wiring & Testing
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CAD Drawings, Schematics & Full Documentation
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On-Site Support, Installation Guidance & Remote Troubleshooting
From single-door wall-mounted panels to multi-bay control cabinets, our team builds it right the first time—on budget and on schedule.
Our Custom Control Panel Process
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Consultation & Requirements Gathering
We work with you to define the technical and operational needs of your system, including voltage, I/O, environmental rating, and interface requirements. -
Design & Engineering
Our team creates detailed wiring diagrams, panel layouts, and component lists to ensure your panel is code-compliant and operator-friendly. -
Fabrication & Assembly
Panels are built in our UL-certified shop using industrial-grade materials and precision wiring methods. -
Testing & Quality Control
Each panel is tested for functionality, safety, and performance—including point-to-point checks, power-up tests, and simulation of field conditions. -
Delivery & Support
We provide startup support, documentation, and service options to ensure your system runs smoothly from day one.
Get Started with a Custom Control Panel
Your automation system deserves more than a generic solution. With a custom control panel from Xtreme Automation LLC, you get exactly what you need—no more, no less. Built to perform, designed to last, and supported by industry experts.
